Air purification and heat recovery in commercial kitchens
Introduction.
One of Sweden’s largest cities has opted to build a brand new kitchen and canteen in of their primary schools since the old one did not meet all requirements. The objective is to reduce energy use by 50 percent compared to the old kitchen. Measurements in the project “Energy Efficient Commercial Kitchens”, co-funded by Belok and the Swedish Energy Agency, indicate that Sweden’s municipalities could save almost €60.000 daily if they improved the energy efficiency of their commercial kitchens.
One of the toughest environmental and energy requirements in the country
This large, Swedish city has set high objectives regarding its environmental efforts. Energy use (primary energy) must be reduced by 14 per cent in residential and commercial buildings, and 90 % of the carbon dioxide emissions must be eliminated by 2020 compared to 2009.
“We have one of the toughest energy and environmental requirements with regard to buildings – 45 kWh/m2, anually including building services”, says the energy expert and project manager in charge. “And we also calculate energy use more strictly than required in the Building Regulations of the Swedish National Board of Housing, Building and Planning (BBR). An extremely tough goal!”
“Buildings are able to comply with the requirements, but we see a potential for improvements in commercial energy use.” To reach these goals, the city builds structures that are as energy-efficient as possible while optimizing heating and ventilation on its properties. But energy-efficient construction is not enough. In addition to having Sweden’s toughest energy requirements for buildings, the city is under way with the development of Sweden’s best system for ensuring that all energy targets are met. It is a package of measures that includes, among other things, early operational optimisation and a completely new energy follow-up system.
“We are working on this at the moment and aim to have it ready midway through 2017.” “To be sure we are on the right track, we need to implement a number of actions including, for example, a way of making continuous measurements. We have great energy demands!”
The problem.
Ventilation stands for a large portion of each commercial kitchen’s energy use, a figure that can be reduced by recovering heat from the extract air. This is also something the Swedish Energy Agency’s network for energy efficient buildings, Belok, recommends in its commercial kitchen guidebook.
Cooking fumes contain grease and odors that accompany the extract air into the extract duct. Without air treatment, the grease is collected in the ducts and on the thin blades of the heat exchanger. The grease creates other problems too. Grease deposits burn intensely and are hard to put out.
Saving energy in the new kitchen
“Our goal with the new kitchen is to generate as much energy savings as possible based on our very tough energy requirements,” says the responsible energy expert and project manager. “If we achieve this the way we intend to, we can create a new standard based on the energy use in the school. This is why we are going all in here.”
“At the same time, it is of vital importance that the kitchen staff be completely on board and that they experience that the kitchen works to their satisfaction. We will not reach this objective without their assistance.”
Compliance with the tough energy requirements requires, among other things, a well-functioning ventilation system as well as a functioning heat recovery from the kitchen exhaust air.
The solution.
The primary school project has been dominated by a sustainable way of thinking. “This means, among other things, that we have made energy optimizations in each individual kitchen hood and installed a high-efficiency rotating heat exchanger for extract air recovery. But heat recovery here required us to clean the exhaust air from each hood. We solved this challenge using ozone. The ozone meets the greasy extract air right at the source and immediately eliminates it.”
“If we had instead opted to transport the extract air through the ducts to a central treatment installation, the grease would stick to the inside of the duct, generating a greater fire hazard and higher maintenance costs. By scrubbing the extract air at the kitchen hoods, it is also possible to reduce the fire risk, which then makes it possible to use cheaper duct material, and the amount of insulation due to the lower fire risk.”
The technical solution
The facility management has had a heat exchanger with very high efficiency (90-95 percent) installed, along with an ozone treatment system. The task of the ozone is to break down pollutants in the cooking fumes. Ozone is produced by an ozone generator and is then injected into the closed extract duct. When it “collides” with the pollutant, the ozone breaks down the grease in the air, immediately scrubbing it. Translated in chemical terms, this is an oxidation process that results in the generation of water vapors and carbon dioxide as residual products. The thermal energy in the purified extract air can now be recovered in a heat exchanger and fed to the cold supply air.
“The ozone treatment system is here to guarantee that the heat exchanger is able to operate without problems,” says the project manager. “There are several methods for treating exhaust air, but in our opinion, ozone treatment is the most practical one, and we are also sure that it works.”
Evaluation.
Ozone treatment is an efficient and reliable method that is particularly suitable for tough commercial kitchen environments. All components are located outside the ventilation system, and it is only the ozone that is injected into the dirty air stream. The design minimises the need for maintenance and cleaning.
Clean ducts prevent fires
Grease has just as much energy as diesel oil, burns easily and is difficult to put out. Preventing fires is therefore an additional important reason for installing ozone treatment. Cleaning the extract ducts from grease reduces both the fire hazard and the need for chimney-sweeping.
Safe use
The ozone is guided into the duct and then sucked away by the ventilation. Extract air is only cleaned when the ventilation system is operational. A pressure switch on the extract duct detects the negative pressure created when the fan is working, which makes it possible for the ozone treatment to start. If there is no negative pressure, the system will not start.
The ozone treatment is therefore only carried out in the closed duct system, and there is never any ozone in the kitchen. We also recommend the installation of an ozone sensor to detect if there is any ozone in the kitchen air; The Swedish Work Environment Authority has developed hygienic limit values for ozone in indoor air or, in other words, acceptable average levels. The limit value for eight hours in a workplace is 0.1 ppm* (AFS 2018:1). If an error occurs, the ozone production turns off automatically.